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Flat Head Socket Screw
A flat head socket screw, also known as a flat head cap screw or flat head Allen screw, is a type of fastener characterized by a flat head with a hexagonal socket (recess) that allows it to be driven with an Allen wrench (hex key). These screws are designed to sit flush with or below the surface of the material they are fastening, providing a clean and smooth finish.
Head Design:
Flat Head: The head is flat on top and tapers underneath to a conical shape. This design allows the screw to sit flush with or below the surface of the material, providing a smooth finish.
Hexagonal Socket: The recessed hexagonal socket allows the screw to be driven with an Allen wrench or hex bit, providing excellent torque and reducing the risk of stripping.
 
Thread Types:
Fully Threaded: The screw is threaded along its entire length, suitable for applications requiring a strong hold along the entire length.
Partially Threaded: The screw has an unthreaded portion under the head, which can offer greater shear strength and alignment in specific applications.
 
Materials:
Steel: Commonly used for general applications due to its strength and durability.
Stainless Steel: Provides excellent corrosion resistance, making it ideal for outdoor and corrosive environments.
Alloy Steel: Offers high tensile strength for heavy-duty applications.
Other Materials: Options like aluminum, brass, and titanium are available for specialized applications requiring unique properties such as lightweight or non-magnetic characteristics.
 
Finishes and Coatings:
Black Oxide: Provides a sleek appearance and mild corrosion resistance.
Zinc Plating: Offers enhanced corrosion resistance for general use.
Nickel Plating: Provides a bright finish and improved corrosion resistance.
Other Coatings: Various coatings are available to suit different environmental conditions and aesthetic requirements.
 
Applications
Machine Assembly: Widely used in machinery and equipment for secure, high-strength fastening.
Electronics: Ideal for assembling electronic devices and components where a low-profile, flush finish is necessary.
Automotive: Commonly used in automotive assemblies where both strength and a flush finish are required.
Aerospace: Used in aerospace applications where precision, strength, and a smooth surface are critical.
Construction: Employed in construction projects requiring durable and reliable fasteners that sit flush with the surface.
Furniture: Frequently used in furniture assembly, especially in pieces where the screws are visible and need to provide a clean, finished look.